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生產(chǎn)型冷凍干燥機(jī)

生產(chǎn)型冷凍干燥機(jī)XY-GY-100水果燕窩石墨烯凍干設(shè)備非原位預(yù)凍需冷庫(kù)配套凍干機(jī)

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       Xy-gy-100真空冷凍干燥機(jī)vacuum freeze dryer


產(chǎn)  結(jié) 構(gòu)

Product structure

 術(shù)  數(shù)

Technical parameters

       

Remarks

設(shè)計(jì)標(biāo)準(zhǔn):CGMP

  公用配供   public distribution


電源(三相五線制)

Power three-phase and five-wire system

380V/50HZ



總功率

Total Power

29Kw



制冷功率

Refrigeration power

15kw



真空功率

Vacuum power

1.1kw



加熱功率

Heating power

12kw



冷卻水量

Cooling water qty

≥10m3/h(T≤30℃/P=0.1-0.15Mpa)



壓縮空氣

Compressed air

≥0.45m3/Min(P=0.5-0.8Mpa)



除霜水

Defrost water

≥200kg (溫度50-60℃)



整機(jī)體積(長(zhǎng)*寬*高)

Whole volume

6000*2200*2500

(按設(shè)計(jì)為準(zhǔn))

(According to design standard)


結(jié)構(gòu)型式

Structure

分體式(臥式圓桶型)

Split (Horizontal drum-type)



整機(jī)重量

Total weight

5000kg(約)


  干燥箱體   Drying body


性能參數(shù)Performance parameters



設(shè)計(jì)制造標(biāo)準(zhǔn)

Design and manufacturing standards

真空容器標(biāo)準(zhǔn)

Vacuum vessel standard



箱體設(shè)計(jì)壓力

Chamber design pressure

-0.1Mpa



箱體設(shè)計(jì)溫度

Chamber design temperature

120℃



箱體真空泄漏率

Chamber Vacuum leak rate

0.025 m3 Pa./sec


主要部件main components


箱體材料

Chamber material

SUS304



箱體幾何形狀

Chamber Geometry

臥式圓桶型

Horizontal drum-type



門(mén)鎖方式

Lock method

手柄旋緊式

Handle tighten type



開(kāi)門(mén)方式

Open the way

轉(zhuǎn)開(kāi)門(mén)

Turn the door



開(kāi)門(mén)方向

Direction of opening door

按照設(shè)計(jì)圖

According to the design

用戶(hù)可以選擇

user select


箱門(mén)材料

Door materials

SUS304



箱體外部裝飾

Box external decoration

不銹鋼原色

Stainless steel primary color



箱門(mén)觀察窗

Door observation window

門(mén)中央左右各一只φ150mm觀察窗

Two lights at the right and left of the middle door /φ150mm

1個(gè)

1 piece


箱體觀察窗

Observation window box

側(cè)面φ150mm(LED)帶燈觀察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1個(gè)

1 piece


箱門(mén)密封

Door sealing

箱門(mén)使用O截面硅橡膠密封

Sealed with silicone rubber O-section

1

1 pair


庫(kù)體頂部料車(chē)導(dǎo)軌

Trolley guide at top of Chamber

SUS304

1根

1 piece


物料溫度探頭

Material temperature sensor

進(jìn)口熱電偶(產(chǎn)地:美G 歐米茄/A級(jí)精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

4

4 pieces


真空傳感器

Vacuum sensor

成都正華APG-500

Chengdu Zhenghua APG-500

1

1 piece


技術(shù)特點(diǎn)Technical Features


1

不銹鋼板材均選用優(yōu)秀品牌,經(jīng)精密拋光,保證箱體表面粗糙度,從而保證無(wú)菌要求

Stainless steel is polished with excellent brand to  ensure surface roughness to ensure sterility requirements


2

箱體底部無(wú)任何部件,方便清潔和維護(hù)。

There has not any parts at the bottom of chamber to facilitate cleaning and maintenance


3

箱體、板層、軟管均經(jīng)過(guò)多道工序檢驗(yàn),確保不漏

Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage


4

庫(kù)體全部為不銹鋼制造;

Libraries are used stainless steel;

        Shelf 


性能參數(shù)Performance parameters



擱板有效總面積

Total usable area of shelves

10M2



板層Z高溫度

Maximum temperature of lamellar

+120



板層升溫速率(空載) 

Shelf heating rate (no load)

≥1℃/min



板層冷卻速率(空載) 

Shelf cooling rate(no load)

≥1℃/min


主要部件Main components


板層材料

Shelf material

鋁合金型材D31(6363)

Aluminum alloy D31 (6363)



設(shè)計(jì)壓力

Design pressure

0.5MPa



表面處理

Surface Treatment

陽(yáng)J氧化處理,(膜厚6μ)+著色處理

anode oxidation process, (thickness 6μ) + Shading



板層層數(shù)

Number of board layers

左右對(duì)稱(chēng)懸掛式(13+13塊)

Symmetrical hanging (13+13 block)



板層間距

Shelf spacing

77mm



板層尺寸

Shelf dimensions

540mm*780mm*18/塊



加熱總管

Heating main tube

SUS304不銹鋼

4

4 pieces


連接軟管

Connecting hose

SUS304不銹鋼

52

52 pieces


技術(shù)特點(diǎn)Technical Features


1

板層具有很高強(qiáng)度,能夠耐受長(zhǎng)期使用;

Shelf has high strength and can withstand long-term use;


2

板層通過(guò)專(zhuān)用機(jī)械加工,可保證高要求平整度;

Shelf through a dedicated machining, can guarantee high demand flatness;


3

板層加熱控溫精度±1(PID調(diào)節(jié))

Shelf heating temperature control accuracy at ± 1 ℃ (PID regulator)

    Condenser


性能參數(shù)Performance parameters



設(shè)計(jì)標(biāo)準(zhǔn)

Design Standard

真空容器標(biāo)準(zhǔn)

Vacuum vessel standard



箱體設(shè)計(jì)壓力

Cabinet design pressure

-0.1Mpa



Z大凝冰量

Maximum condensate ice

150KG/batch/set


主要部件Main components


冷凝器材料

Condenser material

SUS304



盤(pán)管材料

Coil pipe material

SUS304 



盤(pán)管形式

Coil form

蛇型盤(pán)管

Snake-type coil



盤(pán)管位置

Coil position

安裝在板層下方

Installed under the board



冷阱觀察窗

Observation window

側(cè)面φ150mm(LED)帶燈觀察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1個(gè)

1 piece


化霜方式

Defrosting Mode

熱水霧狀噴淋

Hot Water mist spray



化霜噴嘴

Defrost nozzle

SUS304

4只

4 pieces


氣密性試驗(yàn)值

Tightness test value

1.2Mpa/30min,保壓24hr無(wú)任何泄漏現(xiàn)象

1.2Mpa/30min, packing 24hr without any leakage



耐壓試驗(yàn)

Pressure test

1.8Mpa/30min,無(wú)明顯的變形現(xiàn)象

1.8Mpa/30min, no significant deformation



溫度傳感器

Temperature probe

進(jìn)口熱電偶(產(chǎn)地:美G 歐米茄/A級(jí)精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

1支

1 piece


技術(shù)特點(diǎn)Technical Features


1

不銹鋼板材均選用優(yōu)秀品牌,經(jīng)精密拋光,保證箱體表面粗糙度,從而保證無(wú)菌要求;

Stainless steel is polished with excellent brand to  ensure surface roughness to ensure sterility requirements


2

氬氣保護(hù)自動(dòng)焊,一次內(nèi)外成型,保證管路不漏和內(nèi)部干凈

Argon welding, forming an internal and external, to ensure  pipes cleanly and without leak


3

冷阱內(nèi)壁采用特殊方式清洗,保證無(wú)污垢,確保系統(tǒng)清潔

The inside wall of the cold trap is cleaned by special way to ensure no dirt, ensure the system clean


4

庫(kù)體內(nèi)全部為不銹鋼制造

Storage are used stainless steel

  制冷系統(tǒng)Refrigeration System


性能參數(shù)Performance parameters



冷凝器降溫速率(空載) 

Condenser cooling rate (no load)

20℃→-40℃≤30min



冷凝器降溫速率(空載)

Condenser cooling rate (no load)

≤-70


主要部件Main components


壓縮機(jī)

Compressor

德G比澤爾/S6H-20.2Y

German BITZER /S6H-20.2Y

1臺(tái)

1 set


冷媒

Refrigerant

R404a



功率

Power

15Kw



油分離器

Oil separator

美G艾默生

USA EMERSON

1只

1 piece


氣液分離器

Vapor-liquid separator

臺(tái)灣愛(ài)夢(mèng)得

Taiwan Airmender

1只

1 piece


高壓保護(hù)器

High pressure protection device

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece


低壓保護(hù)器

Low pressure protection device

丹麥丹佛斯

Denmark DANFOSS

1

1 piece


油壓差控制器

Pressure differential controller

德G比澤爾DELTA-P

Germany BITZER DELTA-P

1只

1 piece


干燥過(guò)濾器

Dry filter

美G艾默生

USA EMERSON 

1套

1 set


冷媒視鏡

Refrigerant endoscopic

丹麥丹佛斯

Denmark DANFOSS

1只

1 pieces


高壓壓力表

High pressure gauges

德G羅森博格

Germany Rothenberger

1只

1 piece


低壓壓力表

Low pressure gauges

德G羅森博格

Germany Rothenberger

3只

3 pieces


膨脹閥

Expansion valve

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece


電磁閥

Solenoid valve

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece


水壓保護(hù)控制器

Protection Controller for water pressure

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece


水冷式冷凝器

Water condenser

杭州賽富特

Hangzhou safety

1只

1 piece


管道保溫

Pipe insulation

美G福樂(lè)斯

USA ARMAFLEX



技術(shù)特點(diǎn)Technical Features


1

壓縮機(jī)采用比澤爾制冷壓縮機(jī),性能更加穩(wěn)定、可靠、維護(hù)方便

Compressor is used Blitzer refrigeration compressor, more stable performance, reliable, easy to maintain


2

壓縮機(jī)溫度與壓力多重保護(hù)功能

Temperature and pressure of compressor has multiple protection features


3

液體二次過(guò)冷:高壓液體進(jìn)入中冷器前得到一次冷卻,避免電機(jī)在J端工況下發(fā)熱,同時(shí)回氣得到一定的過(guò)熱,避免壓縮機(jī)在J低吸氣壓力下工作

Liquid cooling for two times: the cooling before high-pressure liquid enter into condenser to avoid motor heating in extreme conditions.


4

采用符合蒙特利爾公約的環(huán)保型制冷劑

Compliance with the Montreal Convention, with environmentally friendly refrigerants;

  真空系統(tǒng)Vacuum system


性能參數(shù)Performance parameters



抽氣速率

Extraction rate

大氣壓Atmospheric pressure→133.3Pa≤20min



J限真空度

Ultimate vacuum

≤10Pa



真空調(diào)節(jié)范圍

Vacuum adjustable range

13.3-200Pa


主要部件Main components


真空泵型號(hào)/數(shù)量

Vacuum pump type/Number

上海眾德V0063D+內(nèi)置油霧過(guò)濾器

SHANGHAI ZD V0063D + oil mist filter

1臺(tái)

1 piece


真空泵抽速

Vacuum pump speed

63m3/h



機(jī)組功率

Power Units

1.5kw



真空泵

Vacuum oil

100#

1.5L


捕水器排水閥

Condenser drainage valve

德GFV球閥/DN25

German FV ball valve /DN25

1只

1 piece


破真空閥 

Broken vacuum valve

德GFV球閥/DN25

German FV ball valve /DN25

1只

1 piece


真空調(diào)節(jié)

Vacuum control valve

西馬特KF16 

SIGEV KF16

1只

1 piece


技術(shù)特點(diǎn)Technical Features


1

針對(duì)凍干水果的特點(diǎn),采用旋片真空泵,抽速更大,效率更高。

According to the characteristics of freeze-dried fruit,  use rotary vane vacuum pump , the pumping speed is larger and more efficient


2

采用不銹鋼廣角噴嘴,除霜節(jié)水,GX。

Stainless steel wide nozzle, defrosting water saving, high efficiency.


3

真空度可按設(shè)定值自動(dòng)控制,可實(shí)現(xiàn)一個(gè)凍干周期內(nèi)真空度的多次變量控制;10-200Pa內(nèi)可調(diào)節(jié)

Vacuum degree controlled according to set value automatic which can realize a lyophilization cycle vacuum degree of multiple variable control; Can be adjusted within 10-200pa

  循環(huán)系統(tǒng)Circulatory system


性能參數(shù)Performance parameters



板層升溫速率(空載)

Shelf heating rate (no load)

≥1℃/min


主要部件Main components


循環(huán)泵

Circulating pump

中G南方水泵TD40-16/2

CHINA CNP TD40-16/2

1臺(tái)

1 piece


功率

Power

1.1Kw



導(dǎo)熱液

Thermal liquid

去離子水

Deionized water

 (機(jī)內(nèi)量)

 (machine capacity)


加熱方式

Heating mode

電熱管12KW/G產(chǎn) 

Heating pipe 12KW /made in china

1

1 sets


溫度傳感器

Temperature Sensor

熱電偶

Thermocouple

1

1 piece


管道保溫材料

Pipe insulation material

耐高溫保溫棉

High temperature resistant cotton



技術(shù)特點(diǎn)Technical Features


1

電加熱采用PID能量調(diào)節(jié)控制,具有節(jié)能和控溫穩(wěn)定的特點(diǎn);

Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability;


2

采用中G品牌的CNP,實(shí)現(xiàn)無(wú)泄漏,無(wú)噪音,穩(wěn)定運(yùn)行

Use china brands of CNP , leak-free, no noise, stable operation.

物料輸送系統(tǒng)Material handling system


性能參數(shù)Performance parameters



輸送方式

Transportation methods

吊軌式

Performance parameters


主要部件Main components


料車(chē)材料/數(shù)量

Trolley material /NO.

SUS304

1輛(干燥庫(kù)內(nèi))

1set in dry library



SUS304

1輛(速凍庫(kù)內(nèi))

1 set in frozen library


每輛料車(chē)裝盤(pán)數(shù)

Trays loading on the trolley:

每層2只×12

2×12 layers

24只

24 pieces


料盤(pán)材料/數(shù)量

Number of trays/material

厚度2.0mm/鋁合金/陽(yáng)J氧化處理/沖壓盤(pán)

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只(干燥庫(kù)內(nèi))

24 pieces in dry library



厚度2.0mm/鋁合金/陽(yáng)J氧化處理/沖壓盤(pán)

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只(速凍庫(kù)內(nèi))

24pieces in frozen library


料盤(pán)尺寸

Tray NO.

540mm×780mm



總料盤(pán)面積

Area of trays

540mm×780mm×24只

10m2


料車(chē)軌道材料

track material of trolley

SUS304



料車(chē)軌道長(zhǎng)度

track length of trolley

按設(shè)計(jì)圖紙According to design drawings



技術(shù)特點(diǎn)Technical Features


1

料盤(pán)采用沖壓加工,不變形,經(jīng)久耐用;

Trays are used stamping, no deformation, durable;


2

雙套設(shè)計(jì):干燥庫(kù)體和速凍庫(kù)體內(nèi)各有一套料車(chē)和料盤(pán),能連續(xù)運(yùn)行,提高產(chǎn)能量;

Two sets of design: both dry library body and frozen library have a set of trays and trolleys, which can run continuously, improve production energy;


3

采用吊軌式設(shè)計(jì),傳送速度快,地面更干凈,更易清潔;

Use hanging rail design, transmission speed faster, the ground cleaner and easy to clean.

  控制系統(tǒng)Control system


性能參數(shù)



冷凍干燥方式Freeze-drying method

 

手動(dòng)、自動(dòng)可切換

Manual and automatic switch



化霜方式Defrost mode

 

熱水霧狀噴淋

Hot water mist spray


主要部件Main components


控制軟件

Control software

XY-FD-10

1套

one set


控制方式

Control mode

PC+PLC(全自動(dòng)+程序+全手動(dòng)應(yīng)急運(yùn)行)

PC +PLC (automatic + program + full manual emergency operation)


PLC(程序控制器)

SIEMENS(西門(mén)子)S7-1200

1

1 piece


凍干曲線

Freeze-drying curves

配置式管理,任意凍干曲線儲(chǔ)存

Profile management, storage of any freeze-drying curve



溫度模塊

Temperature module

SIEMENS(西門(mén)子)

1

1 piece


真空模塊

Vacuum module

SIEMENS(西門(mén)子)

1只

1 piece


PC

DELL

1臺(tái)

1 set


顯示屏

Display

19.5DELL 液晶顯示器

19.5 inch DELL LCD Monitor

1臺(tái)

1 set


電流保護(hù)器

Current protection device

施耐德

Schneider

1 套

1 set


交流接觸器

AC contactor

施耐德

Schneider

1 套

1 set


電器柜

Electrical cabinets

可聯(lián)在機(jī)架上/可單D放置linked at the rack on / placed separately

1只

1 piece



電器部件型號(hào)與數(shù)量按實(shí)際為準(zhǔn)) (Electrical components of the model and quantity according to the actual date)



技術(shù)特點(diǎn)Technical Features


1

符合FDA歐盟標(biāo)準(zhǔn),電子簽名,多組密碼;

Comply with FDA EU standards, electronic signatures, multiple passwords;


2

自動(dòng)操作和手動(dòng)操作在任何節(jié)點(diǎn)任意切換;

Automatic operation and manual operation can change in any node;


3

系統(tǒng)操作可在機(jī)房、凍干控制室進(jìn)行,并且相互具有互鎖功能,避免誤操作;

We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse;


4

友善的人機(jī)界面具有各種部件、主要部件工作狀態(tài)及溫度、真空度參數(shù)顯示;

A variety of components, the main components working condition and temperature, vacuum


5

“工藝配方管理”隨意設(shè)置凍干工藝曲線;

"Process recipe management" are free to set the freeze-drying technology curve;


6

“冷凍干燥”自動(dòng)過(guò)程有階段顯示功能,并可任意跳段;

Show stage feature in "Freeze drying"  processes, and any jump


7

“冷凍干燥”過(guò)程中可對(duì)配方進(jìn)行隨時(shí)調(diào)整;

"Freeze drying" process can be adjusted to the formula;


8

操作畫(huà)面具有各個(gè)故障點(diǎn)顯示功能;

Operation screen display with different point of failure;


9

具有數(shù)據(jù)、曲線兩種記錄功能,可隨時(shí)調(diào)用或打??;

It has data and curve records function,Can always call or print;


10

凍干過(guò)程智能化控制,自動(dòng)進(jìn)行凍干終點(diǎn)判別。

Freeze-drying process intelligent control, automatic lyophilized end discrimination.


11

智能遠(yuǎn)程控制,遠(yuǎn)程診斷。實(shí)現(xiàn)中央控制室集中控制,節(jié)約人力。減輕勞動(dòng)強(qiáng)度。

Intelligent remote control, remote diagnostics. Central control room to achieve centralized control, saving manpower. Reduce labor intensity


12

操作面板可實(shí)現(xiàn)多G語(yǔ)言一鍵式切換。

The operation panel can realize multi-language one-button switch.

 驗(yàn)證文件Verify file


1

FAT工廠驗(yàn)收測(cè)試The factory acceptance test


2

SAT客戶(hù)現(xiàn)場(chǎng)驗(yàn)收測(cè)試The customer site acceptance tests


3

操作手冊(cè)O(shè)perating Manual


4

維護(hù)手冊(cè)Maintenance Manual


5

平面布置圖Floorplan


6

電氣線路圖Electrical circuit diagram


7

主要部件說(shuō)明書(shū)Main parts manual

 備品備件


序號(hào)NO

名稱(chēng)

Name

型號(hào)/規(guī)格/材質(zhì)

Model / Specification / Material

數(shù)量

Quantity


1

冷媒

Refrigerant

霍尼韋爾R404A

Honeywell R404A

10KG


2

冷凍機(jī)油

Refrigeration Oil

德G比澤爾BSE170

German BITZER BSE170

5L


3

電磁閥線圈

Solenoid valve coil

丹麥丹佛斯 018F6701

Denmark DANFOSS  018F6701

1只

1 piece


4

溫度傳感

Temperature Sensor

T

T type

2 

2 pieces 


5

制冷專(zhuān)用扳手

Refrigeration special wrench

CT122

1把

1 piece


6

制冷專(zhuān)用加液管 

Plus liquid pipes

6MM

1根

1 piece

微信圖片_201912190942182.jpg

上一篇欣諭大型凍干機(jī)生產(chǎn)型食品冷凍干燥機(jī)高分子石墨烯真空冷凍干燥機(jī)XY-GY-1000上海水果冰凍干燥機(jī)
下一篇生產(chǎn)型水冷2平方制藥級(jí)凍干機(jī)XY-SGY-2.1生物疫苗壓塞冷凍干燥機(jī)

產(chǎn)品中心

冷水機(jī),超低溫冰箱,冷凍干燥機(jī),凍干機(jī),低溫槽,制冰機(jī),層析冷柜,氣溶膠噴霧器,程序冷凍裝置,染色體分析系統(tǒng)。

——

上海欣諭儀器有限公司主要產(chǎn)品:冷水機(jī)冷凍水機(jī),冷卻水循環(huán)機(jī),冰水機(jī),超低溫冰箱,凍干機(jī)冷凍干燥機(jī),低溫槽,恒溫槽,制冰機(jī),層析冷柜,冷藏柜,氣溶膠噴霧器,程序冷凍裝置,冷凍儀,染色體分析系統(tǒng)。

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